Next generation pelletization with digitization....

Welcome to Industry-X.y, the catalyst for a transformative era in pellet manufacturing. We are aligned with Industry 4.0 principles, offering tailored digitization solutions designed exclusively for pellet manufacturers. With Industry-X.y, you can elevate your production, optimize every pellet, drive efficiency, and maximize profits. Join us and experience the power of digital transformation in pellet manufacturing.

Digitization Plan for Iron Ore Pellet Plant and Beneficiation Plant:

Site Visits :

• Conduct comprehensive visits to the Iron Ore Pellet Plant and Beneficiation Plant, meticulously evaluating existing processes and operational challenges.

Identifying Challenges :

• Engage closely with plant personnel to discern current challenges, bottlenecks, and inefficiencies in production and beneficiation processes.

Areas of Improvement :

• Collaborate with plant teams to pinpoint improvement areas, emphasizing operational efficiency, cost reduction, and quality enhancement.

Cost Analysis for Pellet Production :

• Conduct an exhaustive analysis of the cost structure associated with pellet production, considering raw materials, energy consumption, and operational expenses.

Digitization Focus Area :

• Identify a specific area within the plants for digitization efforts, ensuring a balanced approach that maximizes operational impact and cost-effectiveness.

• Convert all the Area and Major equipment's logbooks and checklists of Operators / Technicians / Engineers to android app-based with geofence security enabled. This system should trigger emails to all concerned parties if parameters are found to be abnormal, facilitating swift response and preventive maintenance actions.

IoT & AIOT (Artificial Intelligence of Things)Device Installation :

• Install cutting-edge IoT devices on major equipment, ensuring real-time data collection and triggering notifications in case of abnormalities for enhanced predictive maintenance.

Model Development and Analytics :

• Create advanced models triggering prompt email notifications for deviations from normal operational parameters, enabling swift responses.

• Design analytics dashboard, offering insights into key performance indicators and production trends.

• Utilize AI and ML to develop predictive models for quality control, maintenance scheduling, and proactive issue resolution in critical areas.

Mathematical Simulations :

• Integrate various mathematical simulations such as heat loss analysis, total heat required calculations, induration yield assessments, balling yield estimations, material selection using Smart Blend Optimizer, and Cold Crushing Strength (CCS) predictive model using AI & ML.

Proven Products for Major Equipments :

Develop and implement proven products for major equipment, including-

• Induration Machine Pallet Car Tracking (Android Application)

• Smart Thermo Pallet Car Installation for Temperature Monitoring (IOT & Android App)

• Sag pallet car monitoring ( IOT,Android App & Analytics Dash board)

• Compressor Air Quality Monitoring System (IOT , Android App & Analytics Dash board)

• Filter Cloth Consumption Monitoring System ( Android App with Chat bot & Analytics Dash board)

• Furnace Shell Monitoring System, and others. ( Android App)

Blend of Experience and Expertise :

• Utilize 15 years of experience in Pellet Operation & Maintenance combined with AI, digitization, and data analysis skills to highlight core field expertise in furnace parameter optimization, green ball drying efficiency analysis, temperature profile optimization, air-pellet mass ratio optimization, burner air-oil ratio optimization, and fuel handling system optimization for quality improvement and cost reduction.

• Implement anomaly detection using tailored AI chip/sensors/microcontrollers to detect problems like abnormal sound and vibrations on equipment for preventive maintenance, mimicking the capabilities of a trained engineer.

Team up with us to upgrade your pellet production with digital technology. We're here to fully support you and work tirelessly to make smarter pellets. With our deep experience in pellet manufacturing, we're the best choice to help you go digital. Thank you for your patience. Contact us today to start your digital transformation journey.